Hypertherm Powermax Service Manual- Please note: You may download the Hypertherm Powermax Service Manual for free here- (MB) To. Hypertherm Powermax Operator’s Manual- Please note: You may download the Hypertherm Powermax Operator’s Manual for free here- ( MB) To. Find great deals on eBay for Hypertherm in Welding Plasma Cutters. 5 Pcs Fits Hypertherm® Powermax® // Aftermarket Shield.

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Hypertherm Plasma Cutters Welding Helmet Genius

Forum Manufacturer Product Forums Hypertherm powermax problem with start up. Results 1 to 5 of 5. Thread Tools Show Printable Version. Will light and cut fine but then after you stop and the air stops cycling and you try to relight the hypotherk lightning bolt on front panel light comes on and wont powermwx. I have replaced consumables,drained compressor no luck. After a few minutes light goes out now you squeeze trigger nothing light goes on.


So i took of outer shield messed with cup a a little and light shut off. Then it would start cutting again.

Hypertherm Powermax 1250 Operator’s Manual

But this cycle of messing with cup and no re start continues. I dropped it of at LWS to have there repair guys look at it but didn,t know if someone here has had simliar issue and can maybe explain.

When it does start and cut opwermax seems fine. Thinking may need new torch but i,m not really sure. But those are the exact symptoms I experienced before my PM45 stopped working completely. If it is an older unit with a gen 1 power pcb then resister kit needs to be installed on the power pcb.

Hypertherm Welding | eBay

Then you won’t worry about the “power board” Most likely the issue is related to the PIP switch parts in place that is located inside the torch body. It is either worn out or has become loose.


I suggest contacting hypotgerm service at Hypertherm as I believe there is a kit that is easily installed and comes with instructions. The torch is detailed in the service manual which can be downloaded from www. Here is a pic of the torch breakdown. Part number for the PIP switch repair kit isthough I suggest talking with tech service first to verify that is the problem.

Originally Posted by admswelding. My plasma cutting has been acting funny lately.

Hypertherm Plasma Powermax 1250 / 1650 Consumables

Lws said torch was junk. Ran it this afternoon all good. New torch is slick,alot nicer then old style. All times are GMT The time now is